Effects of Replacing Skim Milk Powder with Soy Flour and Ball Mill Refining Time on Particle Size and Rheological Properties of Compound Chocolate

Authors
1 Graduated Ph D Student of Ferdowsi University of Mashhad, Current Address: Department of Food Processing, Research Institute of Food Science and Technology (RIFST), P.O. Box:91735-147, , Mashhad, Islamic Republic of Iran.
2 Department of Food Science, College of Agriculture, Ferdowsi University of Mashhad (FUM), P. O. Box: 91775-1163, Mashhad, Islamic Republic of Iran.
Abstract
Rheological properties of chocolate are important in manufacturing process for obtaining high-quality products with well-defined texture and are directly influenced by composition and their refining time. Soy protein benefits from nutritional and functional properties to be used in different foods. Effects of different replacement levels of skim milk powder by soy flour, (from 0 to 100%) and ball mill refining time (105 and 135 minutes) on particle size and rheological properties of compound chocolate were investigated. Considering four rheological models, it was found that compound chocolate behaved as a Casson fluid .Overall, the results indicated that Casson plastic viscosity values ranged between 1.36 and 5.47 (Pa s) and replacing skim milk powder with soy flour led to a significant (P< 0.05) increase in Casson plastic viscosity in either of the refining time treatments. Casson plastic viscosity and apparent viscosity also increased for all the replacement levels with increase in refining time from 105 to 135 minutes. Values of Casson yield ranged from 11.23 to 38.88 (Pa). By replacing soy flour, Casson yield value increased significantly (P<0.05). Casson yield value also increased with increase in refining time in samples containing only skim milk powder, but it decreased in samples containing soy flour.

Keywords


1. Abbasi, S. and Farzanmehr, H. 2009. Optimization of the Formulation of Prebiotic Milk Chocolate Based on Rheological Properties. Food Technol. Biotechnol., 47(4): 396–403.
2. Aeschlimann, J. and Beckett, S. 2000. International Inter-laboratory Trials to Determine the Factors Affecting the Measurement of Chocolate Viscosity. J. Texture Stu., 31: 541–576.
3. Afoakwa, E., Paterson, A. and Fowler, M. 2008. Effects of Particle Size Distribution and Composition on Rheological Properties of Dark Chocolate. Eur. Food Res. Ttechnol., 226: 1259–1268.
4. Akinwale, T. 2000. Development and Organoleptic Assessment of Soy Fortified Chocolate Products. Eur. Food Res. Technol., 211: 269-271.
5. Alamprese, C., Datei, L. and Semeraro, Q. 2007. Optimization of Processing Parameters of a Ball Mill Refiner for Chocolate. J. Food Eng., 83: 629–636
6. Awua, P. K. 2002. Processing and Chocolate Manufacture in Ghana. David Jamieson and Associates Press Inc., Essex, PP. 24–46.
7. Beckett, S. 1994. Control of Particle Size Reduction during Chocolate Grinding. Manuf. Confect., 74(5): 90–97.
8. Beckett, S. 2008. Industrial Chocolate Manufacture and Use. 4th Edition, Wiley Press, PP.42-44
9. Bolenz, M. K., Murray, C. A., and O’Kennedy, B. T. 2003. Effects of Selected Properties of Ultrafiltered Spray-dried Milk Powders on Some Properties of Chocolate. Int. Dairy J., 13: 719–726.
10. Bolenz, S., Amtsberg, K. and Schape, R. 2006. The Broader Usage of Sugars and Fillers in Milk Chocolate Made Possible by the New EC Cocoa Directive. Int. J. Food Sci. Tech., 41: 45–55 45.
11. Bouzas, J. and Brown, B. D. 1995. Ingredient Interactions. In: "Effects on Food Quality", (Ed.): Gaonkar, A. D.. Marcel and Dekker, New York, PP. 451–528.
12. Chevalley, J. 1975. Rheology of Chocolate. J. Texture Stu., 6: 177–195.
13. Chevalley, J. 1999. Chocolate flow properties. In Beckett ST (ed) Industrial Chocolate Manufacture and Use. Chapman and Hall, New York, PP. 182–199.
14. Do, T., Vieira, J., Hargreaves, M., Wolf, J. and Mitchel, R. 2007. Impact of Particle Size Distribution on Rheological and Textural Properties of Chocolate Models with Reduced Fat Content. J. Food Sci., 72(9): 541-552.
15. Haedelt, J., Pyle, D. L., Beckett, S. T. and Niranjan, K. 2005. Bubble-included Chocolate: Relating Structure with Sensory Response. J. Food Sci., 70(2): 159–164.
16. International Office of Cocoa, Chocolate, and Sugar Confectionery. 2000. Viscosity of Cocoa and Chocolate Products (Analytical Method 46). CABISCO, Brussels.
17. Karnjanolarn, R. and Maccarthy, L. 2006. Rheology of Different Formulation of Milk Chocolate and the Effect on Coating Thickness. J. Texture Stu., 37: 668–680.
18. Kruger, Ch. 2009. Sugar and Bulk sweeteners. In: "Industrial Chocolate Manufacture and Use", (Ed.): Beckett, S. T.. 3rd Edition, Blackwell Science, Oxford, PP.48-51.
19. Lawler, P. J. and Dimick, P. S. 1998. Crystallization and Polymorphism of Fats. In: "Food Lipids: Chemistry, Nutrition, and Biotechnology", (Eds.): Akoh, C. C. and Min, D. B.. Marcel Dekker, New York, PP. 229-250.
20. Lipp, M. and Anklam, E. 1998. Review of Cocoa Butter and Alternative Fats for Use in Chocolate. Part A. Compositional Data. Food Chem., 62: 73–97.
21. McFarlane, I. 1999. Instrumentation. In: "Industrial Chocolate Manufacture and Use", (Ed.): Beckett, S. T.. 3rd Edition, Blackwell Science, Oxford, PP.493-526
22. Mohammadi Moghaddam, T., Razavi, S. M. A., Malekzadegan, F. and Shaker Ardekani, A. 2009. Chemical Composition and Rheological Characterization of Pistachio Green Hull's Marmalade. J. Texture Stu., 40: 390–405.
23. Ohr, L. M. 2000. A Magic Bean Sprout. Prep. Foods, 2: 60-62.
24. Pandey, A. and Singh, G. 2011. Development and Storage Study of Reduced Sugar Soy Containing Compound Chocolate. J. Food Sci. Tech., 48(1): 76–82.
25. Ortheofer, F. T. 1978. Processing and Utilization. In: "Soybean Physiology, Agronomy, and Utilization", (Ed.): Norman, A. G.. Academic Press, Inc., New York. PP. 219-246.
26. Peymanpour, Gh., Rezaei, K., Sorkhilalehloo, B., Pirayeshfar, B. and Najafian, G. 2012. Changes in Rheology and Sensory Properties of Wheat Bread with the Addition of Oat Flour. J. Agr. Sci. Tech., 14: 339-348
27. Prentice, J. 1984. Measurements in the Rheology of Foodstuffs. Elsevier Applied Science Publishers, New York, NY, 191 PP.
28. Riedel, H. R. 1990. Applications of Nurupan in Chocolates and Sugar Confections. Confect. Prod., 56: 722–723.
29. Servais, C., Jones, R. and Roberts, I. 2002. The Influence of Particle Size Distribution on Processing of Food. J. Food Eng., 51: 201–208.
30. Servais, C., Ranc, H. and Roberts, I. D. 2004. Determination of Chocolate Viscosity. J. Texture Stu., 34: 467–497.
31. Seguine, E. S. 1988. Casson Plastic Viscosity and Yield Value: What They Are and What They Mean to the Confectioner. Manuf. Confect., 11: 57–63.
32. Sokman, A. and Gunes, G. 2006. Influence of Some Bulk Sweeteners on Rheological Properties of Chocolate. LWT, 39: 1053–1058.
33. Tscheuschner, H. D. and Wunsche, D. 1979. Rheological Properties of Chocolate Masses and the Influence of Some Factors. In: "Food Texture and Rheology", (Ed.): Sherman, P.. Academic Press, New York, PP. 355–368.
34. Vernier, F. 1998. Influence of Emulsifiers on the Rheology of Chocolate and Suspensions of Cocoa and Sugar Particles in Oil. PhD. Thesis, Department of Chemistry, University of Reading.
35. Whitefield, R. 2005. Making Chocolates in the Factory. Kennedy's Publications Ltd., London, UK, PP. 25–56.
36. Wolf, W. J. and Cowan, J. C. 1975. Soybeans as a Food Source. CRC Press, Cleveland, OH, PP.29-31
37. Zarić, D., Pajin, B., Rakin, M., Šereš, Z., Dokić, L. and Tomić, J. 2011. Effects of Soya Milk on Nutritive, Antioxidative, Rheological and Textural Properties of Chocolates Produced in a Ball Mill Hem Ind. Hem Ind. 65(5): 563–573.